Industrial Effluent Treatment Plant and Systems

Name: Industrial Effluent Treatment Plant and Systems
Brand: CHOUDHARY ENVIRO EQUIPMENTS
Price: 500000.00 INR
Availability: InStock

Price 500000.00 INR/ Unit

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MOQ : 1 Unit

Industrial Effluent Treatment Plant and Systems Specification

Water Source
Industrial Effluents / Waste Water

Treatment Technique
Mixed Effluent Treatment (Physical, Chemical & Biological)

Membrane Size
0.5 m to 80 m (System dependent)

Automation Grade
Automatic / Semi-automatic

Capacity
10 KLD - 1000 KLD (Kilo Litres per Day)

Installation Type
Containerized / Prefabricated / On-site Civil

Ph Level
6.5 - 8.5

Membrane Quantity
2-20 Units (Optional, depending on MBR system)

Material
Mild Steel / FRP / SS304 / SS316

Power
9.5 kW to 200 kW (As per plant size)

Application
Industrial Effluent, Process Water, Wastewater Recycling

Flow Rate
10 - 1000 m3/hr

Product Type
Automatic Effluent Treatment System

Technology
Activated Sludge Process (ASP), Moving Bed Biofilm Reactor (MBBR), Sequencing Batch Reactor (SBR), Membrane Bioreactor (MBR)

Power Source
Electric

Operation Type
Automatic / Semi-automatic

Pressure
2 - 5 bar (Operation dependent)

Dimension (L*W*H)
Custom as per design / 10 ft x 8 ft x 12 ft (example)

Weight
1000 kg - 50000 kg (As per capacity)

Color
Industrial Blue / Grey / Custom

Capacity Intel Flow Rate
As per client requirements

About Industrial Effluent Treatment Plant and Systems

Industrial Effluent Treatment Plant (ETP):

Purpose: Designed to treat wastewater and effluents generated by industrial processes, ensuring they meet environmental discharge standards.
Functionality: Efficiently removes harmful chemicals, pollutants, and contaminants from industrial wastewater before it's discharged or reused.
Process: Typically involves multiple treatment stages such as:
- Pre-treatment: Removal of large solids, screening, and filtration.
- Primary Treatment: Settling and flotation to remove suspended solids and oils.
- Secondary Treatment: Biological processes (aeration, activated sludge) to degrade organic pollutants.
- Tertiary Treatment: Advanced treatments (e.g., reverse osmosis, activated carbon) to remove remaining chemicals, heavy metals, and toxins.
Types of Industries: Commonly used in industries like textiles, pharmaceuticals, chemicals, food processing, and more.
Importance: Ensures compliance with local environmental regulations, preventing pollution of water sources, and reducing harmful impacts on ecosystems and public health.
Outcome: Treated effluent that can be safely discharged into water bodies or reused for non-potable applications (e.g., irrigation, cooling).
Benefits: Protects the environment, conserves water, reduces legal liabilities, and enhances corporate sustainability practices.

Advanced Sludge Handling and Dewatering

Our effluent treatment plants feature both manual and automatic sludge dewatering units, assuring efficient handling of sludge produced during treatment. Dewatering enhances operational simplicity, reduces disposal costs, and optimizes facility footprint, making these systems suitable for diverse industrial requirements.

Integrated Treatment for Reliable Discharge Quality

Utilizing a combination of physical, chemical, and biological treatment steps, the plants achieve high BOD (85%-95%) and COD (80%-90%) removal efficiencies. Final effluent reliably reaches below 30 ppm for TSS and BOD, meeting stringent industrial and environmental norms in India.

Flexible Control and Installation Options

Each system is equipped with PLC or manual controls, providing user-friendly operation and automation. Installation varieties include containerized, prefabricated, or on-site civil works, allowing seamless fit into new and existing industrial setups. Customization ensures optimal performance across varying site conditions.

Robust & Durable Engineering

Constructed from high-grade mild steel, FRP, SS304, or SS316, our treatment plants deliver excellent corrosion resistance and durability, with an expected lifespan of 15-20 years. Their quiet operation (<65 dB) and broad operating temperature range make them ideal for continuous industrial usage.

FAQ's of Industrial Effluent Treatment Plant and Systems:

Q: How does the treatment process work in these Industrial Effluent Treatment Plants?

A: The treatment system uses a combination of physical, chemical, and biological methods, including pre-treatment (oil skimming, equalization, screening), followed by processes like Activated Sludge Process (ASP), MBBR, SBR, and optional MBR. This integrated approach ensures substantial removal of suspended solids, BOD, and COD from industrial effluents.

Q: What are the benefits of using automatic sludge dewatering units in the plant?

A: Automatic sludge dewatering units streamline the process of handling sludge, reducing manual effort and operational time. They help decrease the volume of sludge requiring disposal, enhance plant hygiene, and contribute to improved system efficiency and reliability.

Q: When should pre-treatment steps like oil skimming and screening be performed?

A: Pre-treatment steps are mandatory before the main treatment starts. Oil skimming, equalization, and screening remove large solids, fats, oils, and debris, protecting downstream equipment and ensuring optimal performance in biological and chemical treatment stages.

Q: Where is this effluent treatment plant best installed for industrial use?

A: These plants are suitable for installation at factories, processing units, and industrial locations generating substantial wastewater. Flexible installation options-containerized, prefabricated, or site-built civil structures-allow them to adapt to different floor plans and site requirements across industries in India.

Q: What control and disinfection options are available for operating and treating effluent?

A: Operators can choose between PLC-automated or manual control panels for flexible management. Disinfection is customizable, with chlorine, UV, or ozone methods available as per client requirements to ensure outlet water meets regulatory standards for discharge or reuse.

Q: How does the system ensure compliance with environmental standards?

A: By achieving outlet values of TSS (<30 ppm), BOD (<30 ppm), and COD (<250 ppm), and providing advanced process control, the plant meets strict discharge norms. Disinfection and robust design further support reliable, regulatory-compliant wastewater management.

Q: What is the expected service life and durability of the treatment systems?

A: Engineered using mild steel, FRP, SS304, or SS316 and designed for an operational lifespan of 15-20 years, these systems provide long-term durability and consistent performance under demanding industrial conditions.

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